|
| Place of Origin | Shanghai |
| Brand Name | Quanstar |
| Certification | ISO |
| Document | Product Brochure PDF |
Automation technology:
automation transformation technology of punch presses and bending machines (replacing human workers with robots).
Technologies such as automatic material storage, automatic bending, automatic plate shearing, automatic dimensional inspection, automatic gluing, automatic riveting, automatic welding (resistance welding), automatic packaging, and automatic handling.
A mixed-line production system has been developed for the elevator industry, which can achieve automatic production according to the contract number and operate fully parameterized and automatically, solving the pain points of the industry such as a large variety of products and significant changes in product dimensions.
The automatic material storage can realize the separation of multiple materials and the detection of single and double sheets.
The automatic dimensional inspection can be used for the inspection of the length, width, height dimensions of sheet metal parts and the angle dimensions after bending.
The automatic bending can be carried out automatically according to the contract number.
The automatic blanking realizes the automatic transfer of finished products through AGV.
| Category | Parameter | Description/Value |
|---|---|---|
| General Specifications | Line Length | 5-30 meters (adjustable based on layout) |
| Production Speed | 30-200 bottles/min (depends on bottle size & viscosity) | |
| Workstation Number | 4-15 modular stations | |
| Power Supply | 220-480V AC, 50/60Hz, 3-phase | |
| Compressed Air Requirement | 0.4-0.6 MPa, ~50 L/min | |
| Filling Module | Filling Accuracy | ±0.5-1.0 mL (depends on pump type) |
| Filling Range | 10 mL - 1 L (adjustable nozzles) | |
| Pump Type | Piston pump/peristaltic pump (stainless steel or food-grade silicone) | |
| Viscosity Handling | 500-50,000 cP (adjustable for serums, creams, etc.) | |
| Capping Module | Torque Control | 0.5-10 Nm (for screw caps, snap caps, or pumps) |
| Cap Types Supported | Screw caps, flip-tops, droppers, sprayers | |
| Mis-thread Detection | Yes (automated rejection) | |
| Labeling Module | Labeling Accuracy | ±0.2 mm (positioning) |
| Label Types | Wrap-around, front/back, sleeves (paper, PP, PET) | |
| Print Verification | Barcode, QR code, expiry date (OCR/vision-based) | |
| Inspection Module | Vision System Resolution | 2-8 MP (for fill level, cap alignment, label defects) |
| Defect Detection | Leaks, underfill/overfill, cap tilt, label wrinkles | |
| Camera Type | CCD/CMOS (2D/3D for shape inspection) | |
| Lighting System | LED coaxial/diffused (anti-glare for glossy bottles) | |
| Conveyance System | Conveyor Type | Belt/chain (food-grade stainless steel or plastic) |
| Bottle Material Handling | Glass, PET, PP (custom guides for different shapes) | |
| Positioning Accuracy | ±0.5 mm (for rotary indexing) | |
| Control System | PLC | Siemens/Bosch Rexroth (e.g., S7-1200, IndraLogic) |
| HMI | 10"-15" touchscreen (multi-language, recipe management) | |
| Communication Protocol | Ethernet/IP, PROFINET, OPC UA | |
| Data Tracking | Batch logging, MES integration (optional) | |
| Quality Metrics | False Rejection Rate | ≤0.3% |
| First-Pass Yield | ≥99.5% | |
| Changeover Time | <15 mins (quick-adjust mechanisms) | |
| Environmental | Cleanroom Compatibility | ISO Class 8-5 (optional HEPA filtration) |
| Operating Temperature | 15-30°C | |
| Humidity Range | 30-70% RH (non-condensing) | |
| Safety & Compliance | Safety Standards | ISO 22716 (GMP), CE/FDA-compliant materials |
| Protective Measures | Safety guards, E-stop, CIP (Clean-in-Place) capability |
Flexibility: Handles various bottle shapes (round, square, oval) and sizes (10 mL–1 L).
Optional Add-ons: Leak detection (pressure decay test), anti-counterfeit labeling, robotic palletizing.
Materials: All contact parts FDA/USP Class VI certified for cosmetics.
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:
Contact Us at Any Time
