Industrial Automation Assembly Line For Industrial Components
Product Overview
Advanced automation and assembly solutions for industrial components with comprehensive traceability management and quality control capabilities.
Key Features
- Integrated traceability technology including laser marking, pneumatic marking, and printers
- Comprehensive scanning solutions with RFID, all-in-one machines, and servers
- Single-piece traceability for key parts and batch traceability for non-key parts
- Process assembly, manufacturing, and inspection parameter tracking
- Forys-1 traceability system with MES system integration
- Data collection and analysis capabilities including OEE metrics
Technical Specifications
General Specifications |
Line Length |
10-50 meters |
Adjustable based on layout |
Production Cycle Time |
3-15 seconds/part |
Depends on complexity |
Workstation Number |
5-20 |
Modular stations |
Power Supply |
380-480V AC |
50/60Hz, 3-phase |
Compressed Air Requirement |
0.5-0.7 MPa |
~100 L/min |
Assembly Module |
Assembly Accuracy |
±0.05 mm |
|
Gripper Type |
Pneumatic/Servo-electric |
Customizable |
Torque Control Range |
0.1-20 Nm |
For screwdriving units |
Part Size Range |
5-500 mm |
L/W/H |
Max. Part Weight |
10 kg/station |
|
Inspection Module |
Vision System Resolution |
5-12 MP |
With 10-50 μm/pixel |
Defect Detection Sensitivity |
≥0.02 mm |
For dimensional defects |
Camera Type |
CCD/CMOS |
2D/3D options |
Lighting System |
LED ring/backlight |
Adjustable intensity |
OCR Verification |
Font size ≥1.5 mm |
|
Quality Metrics |
False Rejection Rate |
≤0.5% |
|
First-Pass Yield |
≥99.2% |
|
MTBF |
>2,000 hours |
Mean Time Between Failures |
Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.
Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
Frequently Asked Questions
Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized assembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product's complexity and real-time production schedule. Please contact us for the latest delivery date.
Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
Q: What is your terms of payment?
A: 40% deposit and 60% balance payment before delivery.
Q: What is the package for your machine?
A: We have standard wooden case package.
Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
Q: What partners do you work with?
A: We can both work with customer's designated partners and propose other components partners at customer's request.