Automated sensor assembly and testing machine automation solution
The design of the assembly line for electric vehicle PT sensor focuses on flexibility and high efficiency.
Feeding and transportation: The automated logistics system is used to quickly transport sensor parts from the warehouse to the assembly line through conveyor belts and robotic arms. During the transportation process, QR code recognition technology is used to classify and track parts to ensure the accuracy and traceability of parts.
Assembly workstation: A flexible assembly workstation is designed, which can be quickly adjusted according to the needs of different products. For sensor housings and sensitive elements of different sizes, rapid production switching can be achieved by replacing fixtures and adjusting program parameters. At the same time, a vision system and force feedback technology are adopted to ensure the accuracy and stability of the assembly process.
Inspection link: In addition to conventional pressure and temperature detection, vibration testing and electromagnetic compatibility testing are also added. The vibration test simulates the vibration environment of the car during driving to ensure the reliability of the sensor under harsh conditions. The electromagnetic compatibility test ensures that the sensor works normally in a complex electromagnetic environment. The detection data is automatically uploaded to the enterprise's quality management system to facilitate real-time monitoring and analysis of product quality.
Production line layout: A linear layout is adopted, and each workstation is arranged in sequence to make the production process clearer and more efficient.
| Function |
automatic feeding, assembly & testing line |
| Production |
EV EXV (Electric Vehicle Electronic Expansion Valves) |
| Cycle time |
10 s/pc |
| Defective rate |
below 0.5% |
| Processes |
automatic feeding |
| PCB glue coating |
| spin riveting |
| PIN cut & bent |
| leak testing |
| Features |
compatible with 3 different types |
| ESD breakdown prevention |
| sensor implantation |
Automotive (electric vehicle) automation solution
● Power system assembly automation solution
● Chassis system assembly automation solution
● Automotive electronics assembly automation solution
● Body and interior assembly solution
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3.Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:
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