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Custom Automatic Machine with Integrated MES Software For Production Assembly
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Custom Automatic Machine with Integrated MES Software For Production Assembly
| Place of Origin | Shanghai |
| Brand Name | Quanstar |
| Certification | ISO |
| Document | Product Brochure PDF |
Product Details
Name:
Custom Automatic Machine For Production Assembly
Application:
Industrial Automation
Products:
Automated Mahinery
Operation:
Fully Automatic, Semi-automatic
Control System:
PLC, HMI
Integrated Software:
SCADA, MES
Highlight:
Production assembly automatic machine
,Custom Automation Assembly Line
Payment & Shipping Terms
Packaging Details
wooden box
Delivery Time
90 days
Payment Terms
L/C,T/T
Product Description
Custom Automatic Machine with Integrated MES Software For Production Assembly
Product Attributes
| Attribute | Value |
|---|---|
| Name | Custom automatic machine for production assembly |
| Application | Industrial automation |
| Products | Automated machinery |
| Operation | Fully automatic, semi-automatic |
| Control system | PLC, HMI |
| Integrated Software | SCADA, MES |
Product Description
Custom automatic machine for production assembly
Assembly Technology
- Technology for the automation transformation of machine tools (replacing human workers with robots)
- Ability to conduct process analysis, machine tool selection, cutting tool analysis, cycle time analysis, fixture design, etc. for brand-new automated machining projects
- Includes capabilities of automatic feeding, loading, milling, turning, cleaning, size detection, marking, offline processing, fluid replenishment, chip removal, tool offset, and data traceability
- Integrated design capabilities for intelligent material racks, robots, overhead rails, machining centers, fixtures, inspection machines, and control systems
- Automatic broken tool detection to prevent workpiece scrapping
- Machining program writing capability
- Machine tool repair and PMA program modification capability
Key Parameters
| Category | Parameter | Description/Value |
|---|---|---|
| General Specifications | Line Length | 10-50 meters (adjustable based on layout) |
| Production Cycle Time | 3-15 seconds/part (depends on complexity) | |
| Workstation Number | 5-20 modular stations | |
| Power Supply | 380-480V AC, 50/60Hz, 3-phase | |
| Compressed Air Requirement | 0.5-0.7 MPa, ~100 L/min | |
| Assembly Module | Assembly Accuracy | ±0.05 mm |
| Gripper Type | Pneumatic/Servo-electric (customizable) | |
| Torque Control Range | 0.1-20 Nm (for screwdriving units) | |
| Part Size Range | 5-500 mm (L/W/H) | |
| Max. Part Weight | 10 kg/station | |
| Inspection Module | Vision System Resolution | 5-12 MP (with 10-50 μm/pixel) |
| Defect Detection Sensitivity | ≥0.02 mm (for dimensional defects) | |
| Camera Type | CCD/CMOS (2D/3D options) | |
| Lighting System | LED ring/backlight (adjustable intensity) | |
| OCR Verification | Font size ≥1.5 mm | |
| Motion System | Conveyor Type | Belt/Chain/Pallet (motorized) |
| Positioning Accuracy | ±0.1 mm (with servo positioning) | |
| Linear Speed | 0.1-2 m/s (variable) | |
| Control System | PLC | Siemens/Brand (e.g., S7-1500, Allen-Bradley) |
| HMI | 10"-15" touchscreen (multi-language) | |
| Communication Protocol | PROFINET/EtherCAT/Modbus TCP | |
| Data Logging | SQL database (local/cloud) | |
| Quality Metrics | False Rejection Rate | ≤0.5% |
| First-Pass Yield | ≥99.2% | |
| MTBF (Mean Time Between Failures) | >2,000 hours | |
| Environmental | Operating Temperature | 5-40°C |
| Humidity Range | 20-80% RH (non-condensing) | |
| Noise Level | ≤75 dB | |
| Safety | Safety Standards | ISO 13849-1 (PLd), CE/UL certified |
| Protective Measures | Light curtains, E-stop, safety interlocks |
Notes:
- Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity
- Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations
Product Images
Frequently Asked Questions
Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized assembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product's complexity and real-time production schedule. Please contact us for the latest delivery date.
Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
Q: What is your terms of payment?
A: 40% deposit and 60% balance payment before delivery.
Q: What is the package for your machine?
A: We have standard wooden case package.
Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
Q: What partners do you work with?
A: We can both work with customer's designated partners and propose other components partners at customer's request.
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Contact Us at Any Time
+86 15002179039
No.368 Xiaonan Road, Fengxian District, Shanghai 201401, China
