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Custom Automated Assembly And Test Machinery For Industrial Components
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Custom Automated Assembly And Test Machinery For Industrial Components
| Place of Origin | Shanghai |
| Brand Name | Quanstar |
| Certification | ISO |
| Document | Product Brochure PDF |
Product Details
Name:
Custom Assembly And Test Machinery For Industrial Components
Application:
Industrial Automation
Products:
Automation Mahinery
Operation:
Fully Automatic, Semi-automatic
Control System:
PLC, HMI
Software:
SCADA, MES
Highlight:
Industrial Components Assembly Test machinery
,Automated Assembly Test machinery
,Custom Assembly Test machinery
Payment & Shipping Terms
Packaging Details
wooden box
Delivery Time
90 days
Payment Terms
L/C,T/T
Product Description
Custom Automated Assembly And Test Machinery For Industrial Components
Product Specifications
| Attribute | Value |
|---|---|
| Name | Custom Assembly and Test machinery for Industrial Components |
| Application | Industrial automation |
| Products | Automation machinery |
| Operation | Fully automatic, semi-automatic |
| Control system | PLC, HMI |
| Software | SCADA, MES |
Custom Automatic Assembling Machine for Industrial Components
Assembly Technology
- The ability to detect and analyze various forces (operating force, torque, resistance, friction force, etc.)
- The ability to detect and analyze the stiffness, strength, clearance (play), and efficiency of structural components
- The ability to detect and analyze leakage (internal leakage and external leakage)
- The ability to detect and analyze electrical components (motors, actuators, sensors, solenoid valves)
- The ability to detect and analyze automatic armature and magnetic flux
- The ability to detect and analyze the brightness, light leakage, and color of indicator lights
- The ability to automatically detect and analyze geometric tolerances such as position tolerance, runout, and roundness
- The ability to detect and analyze noise and abnormal sounds (NVH)
- The ability to detect and analyze wind speed, wind pressure, and flow rate
- The ability to detect and analyze programming and calibration
Key Parameters
| Category | Parameter | Description/Value |
|---|---|---|
| General Specifications | Line Length | 10-50 meters (adjustable based on layout) |
| Production Cycle Time | 3-15 seconds/part (depends on complexity) | |
| Workstation Number | 5-20 modular stations | |
| Power Supply | 380-480V AC, 50/60Hz, 3-phase | |
| Compressed Air Requirement | 0.5-0.7 MPa, ~100 L/min | |
| Assembly Module | Assembly Accuracy | ±0.05 mm |
| Gripper Type | Pneumatic/Servo-electric (customizable) | |
| Torque Control Range | 0.1-20 Nm (for screwdriving units) | |
| Part Size Range | 5-500 mm (L/W/H) | |
| Max. Part Weight | 10 kg/station | |
| Inspection Module | Vision System Resolution | 5-12 MP (with 10-50 μm/pixel) |
| Defect Detection Sensitivity | ≥0.02 mm (for dimensional defects) | |
| Camera Type | CCD/CMOS (2D/3D options) | |
| Lighting System | LED ring/backlight (adjustable intensity) | |
| OCR Verification | Font size ≥1.5 mm | |
| Motion System | Conveyor Type | Belt/Chain/Pallet (motorized) |
| Positioning Accuracy | ±0.1 mm (with servo positioning) | |
| Linear Speed | 0.1-2 m/s (variable) | |
| Control System | PLC | Siemens/Brand (e.g., S7-1500, Allen-Bradley) |
| HMI | 10"-15" touchscreen (multi-language) | |
| Communication Protocol | PROFINET/EtherCAT/Modbus TCP | |
| Data Logging | SQL database (local/cloud) | |
| Quality Metrics | False Rejection Rate | ≤0.5% |
| First-Pass Yield | ≥99.2% | |
| MTBF (Mean Time Between Failures) | >2,000 hours | |
| Environmental | Operating Temperature | 5-40°C |
| Humidity Range | 20-80% RH (non-condensing) | |
| Noise Level | ≤75 dB | |
| Safety | Safety Standards | ISO 13849-1 (PLd), CE/UL certified |
| Protective Measures | Light curtains, E-stop, safety interlocks |
Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.
Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
Frequently Asked Questions
Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized assembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product's complexity and real-time production schedule. Please contact us for the latest delivery date.
Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
Q: What is your terms of payment?
A: 40% deposit and 60% balance payment before delivery.
Q: What is the package for your machine?
A: We have standard wooden case package.
Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
Q: What partners do you work with?
A: We can both work with customer's designated partners and propose other components partners at customer's request. Some of our technical partners as below:
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Contact Us at Any Time
+86 15002179039
No.368 Xiaonan Road, Fengxian District, Shanghai 201401, China
