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| Place of Origin | Shanghai |
| Brand Name | Quanstar |
| Certification | ISO |
| Document | Product Brochure PDF |
Automation technology:
automation transformation technology of punch presses and bending machines (replacing human workers with robots).
Technologies such as automatic material storage, automatic bending, automatic plate shearing, automatic dimensional inspection, automatic gluing, automatic riveting, automatic welding (resistance welding), automatic packaging, and automatic handling.
A mixed-line production system has been developed for the elevator industry, which can achieve automatic production according to the contract number and operate fully parameterized and automatically, solving the pain points of the industry such as a large variety of products and significant changes in product dimensions.
The automatic material storage can realize the separation of multiple materials and the detection of single and double sheets.
The automatic dimensional inspection can be used for the inspection of the length, width, height dimensions of sheet metal parts and the angle dimensions after bending.
The automatic bending can be carried out automatically according to the contract number.
The automatic blanking realizes the automatic transfer of finished products through AGV.
| Category | Parameter | Description/Value |
|---|---|---|
| General Specifications | Line Length | 10-50 meters (adjustable based on layout) |
| Production Cycle Time | 3-15 seconds/part (depends on complexity) | |
| Workstation Number | 5-20 modular stations | |
| Power Supply | 380-480V AC, 50/60Hz, 3-phase | |
| Compressed Air Requirement | 0.5-0.7 MPa, ~100 L/min | |
| Assembly Module | Assembly Accuracy | ±0.05 mm |
| Gripper Type | Pneumatic/Servo-electric (customizable) | |
| Torque Control Range | 0.1-20 Nm (for screwdriving units) | |
| Part Size Range | 5-500 mm (L/W/H) | |
| Max. Part Weight | 10 kg/station | |
| Inspection Module | Vision System Resolution | 5-12 MP (with 10-50 μm/pixel) |
| Defect Detection Sensitivity | ≥0.02 mm (for dimensional defects) | |
| Camera Type | CCD/CMOS (2D/3D options) | |
| Lighting System | LED ring/backlight (adjustable intensity) | |
| OCR Verification | Font size ≥1.5 mm | |
| Motion System | Conveyor Type | Belt/Chain/Pallet (motorized) |
| Positioning Accuracy | ±0.1 mm (with servo positioning) | |
| Linear Speed | 0.1-2 m/s (variable) | |
| Control System | PLC | Siemens/Brand (e.g., S7-1500, Allen-Bradley) |
| HMI | 10"-15" touchscreen (multi-language) | |
| Communication Protocol | PROFINET/EtherCAT/Modbus TCP | |
| Data Logging | SQL database (local/cloud) | |
| Quality Metrics | False Rejection Rate | ≤0.5% |
| First-Pass Yield | ≥99.2% | |
| MTBF (Mean Time Between Failures) | >2,000 hours | |
| Environmental | Operating Temperature | 5-40°C |
| Humidity Range | 20-80% RH (non-condensing) | |
| Noise Level | ≤75 dB | |
| Safety | Safety Standards | ISO 13849-1 (PLd), CE/UL certified |
| Protective Measures | Light curtains, E-stop, safety interlocks |
Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.
Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:
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