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| Place of Origin | Shanghai |
| Brand Name | Quanstar |
| Certification | ISO |
| Document | Product Brochure PDF |
Assembly technology:
Has the ability to self-analyze the assembly process: flowcharts, PFMEA, control plans.
Adopts appropriate technologies to prevent errors in the incorrect installation, missing installation, and reverse installation of various small parts.
Has the assembly technologies for various small parts, including manual, semi-automatic, and fully automatic assembly.
Has the control technologies for the assembly of various screws and bolts, including torque control, sequence control, prevention of missed tightening, prevention of torque stripping of threads, and control of whether the installation is in place.
Has the press-fitting analysis and control technologies (metal to metal, metal to plastic): collection, analysis, and monitoring of the curve relationship between force and displacement.
Has the capabilities of press riveting, spin riveting, Tox riveting, and rivet flanging riveting.
Has the spraying control technologies for semi-fluids or fluids: grease, oil, glue, thread locker, thermal conductive adhesive, soldering flux, etc.
Has the integrated application of robot gripping, camera inspection, AGV handling, etc.
Has the integrated capabilities of laser welding and laser marking.
Has the conveying technologies of stepped speed chains, tooling plates, roller chains, belt conveyors, etc.
Has the integrated application of motor winding, stator hot fitting, automatic magnetic punching, etc.
Has the assembly control ability for appearance parts.
| Category | Parameter | Description/Value |
|---|---|---|
| General Specifications | Line Length | 10-50 meters (adjustable based on layout) |
| Production Cycle Time | 3-15 seconds/part (depends on complexity) | |
| Workstation Number | 5-20 modular stations | |
| Power Supply | 380-480V AC, 50/60Hz, 3-phase | |
| Compressed Air Requirement | 0.5-0.7 MPa, ~100 L/min | |
| Assembly Module | Assembly Accuracy | ±0.05 mm |
| Gripper Type | Pneumatic/Servo-electric (customizable) | |
| Torque Control Range | 0.1-20 Nm (for screwdriving units) | |
| Part Size Range | 5-500 mm (L/W/H) | |
| Max. Part Weight | 10 kg/station | |
| Inspection Module | Vision System Resolution | 5-12 MP (with 10-50 μm/pixel) |
| Defect Detection Sensitivity | ≥0.02 mm (for dimensional defects) | |
| Camera Type | CCD/CMOS (2D/3D options) | |
| Lighting System | LED ring/backlight (adjustable intensity) | |
| OCR Verification | Font size ≥1.5 mm | |
| Motion System | Conveyor Type | Belt/Chain/Pallet (motorized) |
| Positioning Accuracy | ±0.1 mm (with servo positioning) | |
| Linear Speed | 0.1-2 m/s (variable) | |
| Control System | PLC | Siemens/Brand (e.g., S7-1500, Allen-Bradley) |
| HMI | 10"-15" touchscreen (multi-language) | |
| Communication Protocol | PROFINET/EtherCAT/Modbus TCP | |
| Data Logging | SQL database (local/cloud) | |
| Quality Metrics | False Rejection Rate | ≤0.5% |
| First-Pass Yield | ≥99.2% | |
| MTBF (Mean Time Between Failures) | >2,000 hours | |
| Environmental | Operating Temperature | 5-40°C |
| Humidity Range | 20-80% RH (non-condensing) | |
| Noise Level | ≤75 dB | |
| Safety | Safety Standards | ISO 13849-1 (PLd), CE/UL certified |
| Protective Measures | Light curtains, E-stop, safety interlocks |
Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.
Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:
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